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DC Motor Brushes Shaping and fettling for longer life

DC Brushes are prone to one sided wear particular if they are Incorrect brushes and springs. undersized/ misshaped   which causes jamming. spring unbiased, Spring is not captive and sitting central to the brush.  Commutator is worn,  wear can cause a dip in the centre of the commutator which must be precisely machined out. Over temperature […]

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Lathe Handwheel adaptor – Rapid and slow (higher Torque) winders.

I quickly realised the rear tailstock and the cross slide handwheel (which are common castings from the Chinese seig factory)  are a real nuisance and suffered with a few drawbacks, particularly  when requiring accuracy, speed and drilling larger diameter holes,  The entire hand wheel had to be gripped to apply suitable torque.  In addition it was […]

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Rotating Machine Knobs Improved

Rotating knobs fitted onto Chinese machines are of poor quality and have a tendency to wear internally causing ovalling due to the poor finish and the softness of the materials used. Replacement Bakelite versions are sticky in operation and suffer from corrosion which exasperates the problem.  Improved Rotating Knobs While being frustrated with this insignificant item of hardware I […]